Method For Creating A Control Cabinet Model With Realistic Wires

Abstract

During the assembly of a control cabinet, a major time-consuming step is the wiring of the included components. Hence, automating this step will noticeably reduce production costs. According to the planning, wires are routed through wire ducts and connected to components. While a comprehensive digital twin can be computed for the included components, this twin is missing a proper modelling of the connecting wires. For these, only a rough route through the wire ducts is given. However, a physically plausible model is an important prerequisite to perform reliable path planning for automated assembly. The paper addresses this need for accurate wire path computation during automated cabinet assembly and introduces a method to compute realistic wire paths through the wire ducts. Different models with and without a fixed wire length are presented and compared. An evolutionary algorithm optimizes the corresponding variables of the models. As described, both approaches yield valid paths, although the fixed length model appears to be able to compute more realistic paths.