Analysis of the impact of data compression on condition monitoring algorithms for ball screws

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Hinrichs, R.; Schmidt, A.; Koslowski, J.; Bergmann, B.; Denkena, B. et al.: Analysis of the impact of data compression on condition monitoring algorithms for ball screws. In: Procedia CIRP 102 (2021), S. 270-275. DOI: https://doi.org/10.1016/j.procir.2021.09.046

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Sum total of downloads: 34




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Abstract: 
The overall equipment effectiveness (OEE) is a management ratio to evaluate the added value of machine tools. Unplanned machine downtime reduces the operational availability and therefore, the OEE. Increased machine costs are the consequence. An important cause of unplanned machine downtimes is the total failure of ball screws of the feed axes due to wear. Therefore, monitoring of the condition of ball screws is important. Common concepts rely on high-frequency acceleration sensors from external control systems to detect a change of the condition. For trend and detailed damage analysis, large amounts of data are generated and stored over a long time period (>5 years), resulting in corresponding data storage costs. Additional axes or machine tools increase the data volume further, adding to the total storage costs. To minimize these costs, data compression or source coding has to be applied. To achieve maximum compression ratios, lossy coding algorithms have to be used, which introduce distortion in a signal. In this work, the influence of lossy coding algorithms on a condition monitoring algorithm (CMA) using acceleration signals is investigated. The CMA is based on principal component analysis and uses 17 features such as standard deviation to predict the preload condition of a ball screw. It is shown that bit rate reduction through lossy compression algorithms is possible without affecting the condition monitoring - as long as the compression algorithm is known. In contrast, an unknown compression algorithm reduces the classification accuracy of condition monitoring by about 20 % when coding with a quantizer resolution of 4 bit/sample.
License of this version: CC BY-NC-ND 4.0 Unported
Document Type: Article
Publishing status: publishedVersion
Issue Date: 2021
Appears in Collections:Fakultät für Elektrotechnik und Informatik
Fakultät für Maschinenbau

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pos. country downloads
total perc.
1 image of flag of Germany Germany 19 55.88%
2 image of flag of United States United States 8 23.53%
3 image of flag of United Kingdom United Kingdom 2 5.88%
4 image of flag of No geo information available No geo information available 1 2.94%
5 image of flag of Turkey Turkey 1 2.94%
6 image of flag of Russian Federation Russian Federation 1 2.94%
7 image of flag of New Zealand New Zealand 1 2.94%
8 image of flag of Latvia Latvia 1 2.94%

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