New integrated sensors and connected machine tools generate a tremendous amount of in-depth process data. The continuous transformation of the obtained data into deployable machining knowledge allows for faster ramp-ups, ...

The use of automated fiber placement (AFP) to manufacture integrated CFRP stiffening structures leads to a conflict between structural requirements and process limitations in early design stages. In order to avoid costly ...

Higher customer's expectations and new technological developments have resulted in an increased complexity of manufacturing systems. Consequently, work planning and production control have become more crucial than ever to ...

Cemented carbide tools have become widely established in machining of metallic materials in recent decades. However, due to rising prices of cemented carbide and an imminent scarcity of resources, there is a growing need ...

An increasing amount of blade integrated disks (Blisks) is used in turbine engines. These integrally milled components offer benefits regarding to their performance-to-weight ratio. However, in case of failure, partial ...

The requirements for massive high-performance components are constantly increasing. In addition to the reduction of component weight, requirements such as smaller design, more functionality and longer lifetime are increasing. ...

The production of implants is challenging due to their complex shapes, the filigree structures and the great regulatory effort. Therefore, a manufacturing cell with an integrated optical measurement was realized. The ...

The repair of compressor blades requires a precise coordination of the material deposit and the subsequent re-contouring process. Since re-contouring is the last step in the process chain, it is a crucial stage for the ...

Industry 4.0 opens great potentials in productions technologies by establishing communication between machines and equipment as well as processes along the life cycle of products. Within the Collaborative Research Center ...

A new method for analyzing the tool-workpiece-contact area in cutting processes is presented. To gain enhanced knowledge about tool-workpiece interaction, determination of chip thickness, contact length and resulting ...