Manufacturing and evaluation of multi-material axial-bearing washers by tailored forming

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dc.identifier.uri Behrens, Bernd-Arno Chugreev, Alexander Matthias, Tim Poll, Gerhard Pape, Florian Coors, Timm Hassel, Thomas Maier, Hans Jürgen Mildebrath, Maximilian 2019-04-25T06:45:43Z 2019-04-25T06:45:43Z 2019
dc.identifier.citation Behrens, B.-A.; Chugreev, A.; Matthias, T.; Poll, G.; Pape, F. et al.: Manufacturing and evaluation of multi-material axial-bearing washers by tailored forming. In: Metals 9 (2019), Nr. 2, 232. DOI:
dc.description.abstract Components subject to rolling contact fatigue, such as gears and rolling bearings, are among the fundamental machine elements in mechanical and vehicle engineering. Rolling bearings are generally not designed to be fatigue-resistant, as the necessary oversizing is not technically and economically marketable. In order to improve the load-bearing capacity, resource efficiency and application possibilities of rolling bearings and other possible multi-material solid components, a new process chain was developed at Leibniz University Hannover as a part of the Collaborative Research Centre 1153 “Tailored Forming”. Semi-finished products, already joined before the forming process, are used here to allow a further optimisation of joint quality by forming and finishing. In this paper, a plasma-powder-deposition welding process is presented, which enables precise material deposition and control of the welding depth. For this study, bearing washers (serving as rolling bearing raceways) of a cylindrical roller thrust bearing, similar to type 81212 with a multi-layer structure, were manufactured. A previously non-weldable high-performance material, steel AISI 5140, was used as the cladding layer. Depending on the degree of forming, grain-refinement within the welded material was achieved by thermo-mechanical treatment of the joining zone during the forming process. This grain-refinements lead to an improvement of the mechanical properties and thus, to a higher lifetime for washers of an axial cylindrical roller bearing, which were examined as an exemplary component on a fatigue test bench. To evaluate the bearing washers, the results of the bearing tests were compared with industrial bearings and deposition welded axial-bearing washers without subsequent forming. In addition, the bearing washers were analysed micro-tribologically and by scanning acoustic microscopy both after welding and after the forming process. Nano-scratch tests were carried out on the bearing washers to analyse the layer properties. Together with the results of additional microscopic images of the surface and cross-sections, the causes of failure due to fatigue and wear were identified. eng
dc.language.iso eng
dc.publisher Basel : MDPI AG
dc.relation.ispartofseries Metals 9 (2019), Nr. 2
dc.rights CC BY 4.0
dc.subject Deposition welding eng
dc.subject Hybrid bearing eng
dc.subject Tailored forming eng
dc.subject.ddc 530 | Physik ger
dc.title Manufacturing and evaluation of multi-material axial-bearing washers by tailored forming
dc.type article
dc.type Text
dc.relation.issn 2075-4701
dc.bibliographicCitation.issue 2
dc.bibliographicCitation.volume 9
dc.bibliographicCitation.firstPage 232
dc.description.version publishedVersion
tib.accessRights frei zug�nglich

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