An Upgradable Cyber-Physical System Enabling Smart Maintenance of UV Lamps in Industrial Applications

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Böhm, Max; Lucke, Dominik; von Leipzig, Konrad: An Upgradable Cyber-Physical System Enabling Smart Maintenance of UV Lamps in Industrial Applications. In: Nyhuis, P.; Herberger, D.; Hübner, M. (Eds.): Proceedings of the Conference on Production Systems and Logistics : CPSL 2020. Hannover : publish-Ing., 2020, S. 220-228. DOI:

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Sum total of downloads: 356

The supply of customer-specific products is leading to the increasing technical complexity of machines and plants in the manufacturing process. In order to ensure the availability of the machines and plants, maintenance is considered as an essential key. The application of cyber-physical systems enables the complexity to be mastered by improving the availability of information, implementing predictive maintenance strategies and the provision of all relevant information in real-time. The present research project deals with the development of a cost-effective and retrofittable smart maintenance system for the application of ultraviolet (UV) lamps. UV lamps are used in a variety of applications such as curing of materials and water disinfection, where UV lamps are still used instead of UV LED due to their higher effectiveness. The smart maintenance system enables continuous condition monitoring of the UV lamp through the integration of sensors. The data obtained are compared with data from existing lifetime models of UV lamps to provide information about the remaining useful lifetime of the UV lamp. This ensures needs-based maintenance measures and more efficient use of UV lamps. Furthermore, it is important to have accurate information on the remaining useful lifetime of a UV lamp, as the unplanned breakdown of a UV lamp can have far-reaching consequences. The key element is the functional model of the envisioned cyber-physical system, describing the dependencies between the sensors and actuator, the condition monitoring system as well as the IoT platform. Based on the requirements developed and the functional model, the necessary hardware and software are selected. Finally, the system is developed and retrofitted to a simulated curing process of a 3D printer to validate its functional capability. The developed system leads to improved information availability of the condition of UV lamps, predictive maintenance measures and context-related provision of information.
License of this version: CC BY 3.0 DE
Document Type: BookPart
Publishing status: publishedVersion
Issue Date: 2020
Appears in Collections:Proceedings CPSL 2020
Proceedings CPSL 2020

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pos. country downloads
total perc.
1 image of flag of Germany Germany 161 45.22%
2 image of flag of Russian Federation Russian Federation 55 15.45%
3 image of flag of Czech Republic Czech Republic 43 12.08%
4 image of flag of United States United States 23 6.46%
5 image of flag of China China 10 2.81%
6 image of flag of United Kingdom United Kingdom 6 1.69%
7 image of flag of Austria Austria 5 1.40%
8 image of flag of Iran, Islamic Republic of Iran, Islamic Republic of 4 1.12%
9 image of flag of Israel Israel 4 1.12%
10 image of flag of Canada Canada 4 1.12%
    other countries 41 11.52%

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