Exploring the Causes of Power-Converter Failure in Wind Turbines based on Comprehensive Field-Data and Damage Analysis

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Fischer, K. et al.: Exploring the Causes of Power-Converter Failure in Wind Turbines based on Comprehensive Field-Data and Damage Analysis. In: Energies 12 (2019), Nr. 4, 593. DOI: https://doi.org/10.3390/en12040593

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To cite the version in the repository, please use this identifier: https://doi.org/10.15488/4722

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Sum total of downloads: 339




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Abstract: 
Power converters are among the most frequently failing components of wind turbines. Despite their massive economic impact, the actual causes and mechanisms underlying these failures have remained in the dark for many years. In view of this situation, a large consortium of three research institutes and 16 companies, including wind-turbine and component manufacturers, operators and maintenance-service providers has joined forces to identify the main causes and driving factors of the power-converter failures in wind turbines to create a basis for effective remedial measures. The present paper summarizes and discusses the results of this research initiative, which have been achieved through the evaluation of converter-specific failure and operating data of a large and diverse worldwide wind-turbine fleet, field measurements as well as post-mortem investigation of returned converter components. A key conclusion of the work is that the thermal-cycling induced fatigue of bond-chip contacts and die-attach solder, which is a known issue in other fields of power-electronics applications and which has been widely assumed to be the principle damage mechanisms also in wind turbines, is no relevant contributor to the observed converter failures in this application. Instead, the results indicate that environmental factors such as humidity and contamination but also design and quality issues as well as human errors play an important part in the incidence of these failures.
License of this version: CC BY 4.0 Unported
Document Type: Article
Publishing status: publishedVersion
Issue Date: 2019
Appears in Collections:Fakultät für Elektrotechnik und Informatik

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pos. country downloads
total perc.
1 image of flag of Germany Germany 194 57.23%
2 image of flag of United States United States 40 11.80%
3 image of flag of China China 15 4.42%
4 image of flag of No geo information available No geo information available 10 2.95%
5 image of flag of Turkey Turkey 10 2.95%
6 image of flag of Russian Federation Russian Federation 6 1.77%
7 image of flag of Israel Israel 5 1.47%
8 image of flag of Canada Canada 5 1.47%
9 image of flag of France France 4 1.18%
10 image of flag of Denmark Denmark 4 1.18%
    other countries 46 13.57%

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