Denkena, B.; Krödel, A.; Wilckens, M.: High performance peel grinding of steel shafts using coarse electroplated CBN grinding wheels. In: Production Engineering 15 (2021), Nr. 5, S. 717-724. DOI: https://doi.org/10.1007/s11740-021-01047-1
Zusammenfassung: | |
Grinding is widely known for its low material removal rates and high surface quality. However, recent developments in production processes for cubic boron nitride (CBN) abrasive grains have led to commercially available grain sizes larger than 300 µm. These superabrasive CBN-grains allow higher material removal rates during grinding of hardened steel components. Currently, these components are pre-machined with turning processes before hardening and finishing the work piece by grinding. However, the turning process can be eliminated by grinding with coarse CBN-grains since higher depths of cut are achievable when machining hardened components. This paper explores the limits of grinding wheels using grains with a size of B602 during soft and hard machining in comparison to conventional B252 grains. It is shown that the use of coarser grains leads to lower process forces, higher (tensile) residual stress and higher surface roughness. Residual stress and surface roughness are of less importance as these grains are to be used mainly in roughing operations with ensuing finishing operations for the required surface properties. Over all investigations, especially in hard machining, neither grain nor tool wear was observed for the B602 grains, whereas the B252 tool was severely clogged during the experiments. Additionally, the grinding force ratio indicates that the coarse grain tools have not yet reached their productivity limit as it increases over all investigated feeds. This indicates improving tool performance with lower amounts of rubbing for increasing feed rate during hard grinding and shows the potential for the industrial use of higher feed rates with larger grains. | |
Lizenzbestimmungen: | CC BY 4.0 Unported |
Publikationstyp: | Article |
Publikationsstatus: | publishedVersion |
Erstveröffentlichung: | 2021 |
Die Publikation erscheint in Sammlung(en): | Fakultät für Maschinenbau |
Pos. | Land | Downloads | ||
---|---|---|---|---|
Anzahl | Proz. | |||
1 | United States | 3 | 33,33% | |
2 | Germany | 3 | 33,33% | |
3 | No geo information available | 1 | 11,11% | |
4 | Indonesia | 1 | 11,11% | |
5 | China | 1 | 11,11% |
Hinweis
Zur Erhebung der Downloadstatistiken kommen entsprechend dem „COUNTER Code of Practice for e-Resources“ international anerkannte Regeln und Normen zur Anwendung. COUNTER ist eine internationale Non-Profit-Organisation, in der Bibliotheksverbände, Datenbankanbieter und Verlage gemeinsam an Standards zur Erhebung, Speicherung und Verarbeitung von Nutzungsdaten elektronischer Ressourcen arbeiten, welche so Objektivität und Vergleichbarkeit gewährleisten sollen. Es werden hierbei ausschließlich Zugriffe auf die entsprechenden Volltexte ausgewertet, keine Aufrufe der Website an sich.