Non-destructive Evaluation of Workpiece Properties along the Hybrid Bearing Bushing Process Chain

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Fricke, L.V.; Thürer, S.E.; Kahra, C.; Bährisch, S.; Herbst, S. et al.: Non-destructive Evaluation of Workpiece Properties along the Hybrid Bearing Bushing Process Chain. In: Journal of materials engineering and performance 32 (2023), S. 7004–7015. DOI: https://doi.org/10.1007/s11665-022-07598-3

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To combine the advantages of two materials, hybrid bulk metal workpieces are attractive for subsequent processes such as metal forming. However, hybrid materials rely on the initial bond strength for the effective transfer of applied loads. Thus, a non-destructive evaluation of the bonding along the production process chain is of high interest. To evaluate to what extent non-destructive testing can be employed to monitor the bonding quality between the joining partners steel and aluminum and to characterize the age hardening condition of the aluminum component, ultrasonic testing and electrical conductivity measurements were applied. It was found that a lateral angular co-extrusion process can create homogeneous bonding although the electrical conductivity of the aluminum is altered during processing. A previous bonding before the subsequent die forging process leads to a sufficient bonding in areas with little deformation and is therefore, advantageous compared to unjoined semi-finished products, which do not form a bonding if the deformation ratio is too small. An influence of the subsequent heat treatment on the bonding is not visible in the ultrasonic testing signals though a homogenized electrical conductivity can be detected, which indicates uniform artificial aging conditions of the aluminum alloy
License of this version: CC BY 4.0 Unported
Document Type: Article
Publishing status: publishedVersion
Issue Date: 2022
Appears in Collections:Fakultät für Maschinenbau

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1 image of flag of Germany Germany 31 70.45%
2 image of flag of United States United States 9 20.45%
3 image of flag of Indonesia Indonesia 2 4.55%
4 image of flag of Denmark Denmark 1 2.27%
5 image of flag of Bosnia and Herzegovina Bosnia and Herzegovina 1 2.27%

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