Influence of the powder metallurgy route on the mechanical properties of Cu–Cr–diamond composites

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Denkena, B.; Bergmann, B.; Lang, R.: Influence of the powder metallurgy route on the mechanical properties of Cu–Cr–diamond composites. In: SN applied sciences 4 (2022), 161. DOI: https://doi.org/10.1007/s42452-022-05048-2

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Abstract: 
Metal-bonded grinding tools are commonly based on copper as bond material and possess low porosity. The powder metallurgic fabrication and the applied process parameters have a high influence on the mechanical properties of these grinding layers. In this study, Cu–diamond composites are fabricated through Field Assisted Sintering Technology with a variation of holding time, temperature, pressure, and chromium powder particle size. The addition of chromium to these composites can ensure a higher adhesion of the diamonds through carbide formation within the interface of the diamonds and the copper bonding matrix. The coating of diamond with chromium-carbide is mainly controlled by the chromium powder particle size, which leads to a higher critical bond strength with decreasing particle size. Maximum critical bond strength of 463 N/mm2 is reached using chromium with an average particle size of 10 µm. Increasing holding time decreases porosity and increases the critical bond strength of the composites. An increase of sintering temperature from 900 to 1040 °C leads to a decrease of porosity due to local melting of the copper. The interlocking of diamonds due to their high concentration of 50 vol% within the composites results in a relatively high porosity above 7%.
License of this version: CC BY 4.0 Unported
Document Type: Article
Publishing status: publishedVersion
Issue Date: 2022
Appears in Collections:Fakultät für Maschinenbau

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pos. country downloads
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1 image of flag of Germany Germany 24 37.50%
2 image of flag of United States United States 22 34.38%
3 image of flag of Switzerland Switzerland 5 7.81%
4 image of flag of France France 4 6.25%
5 image of flag of China China 4 6.25%
6 image of flag of United Kingdom United Kingdom 2 3.12%
7 image of flag of Taiwan Taiwan 1 1.56%
8 image of flag of Denmark Denmark 1 1.56%
9 image of flag of Czech Republic Czech Republic 1 1.56%

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